一、PC鋼絲生產線生產工藝流程
原料進場檢驗→酸洗除銹磷化→拉拔成型→穩定化消除應力處理→成品檢驗、包裝。
其中:拉拔成型→穩定化消除應力處理流程包括如下工序:
直線式連續放線架→第一道拉絲→第二道拉絲→第三道拉絲→第N道拉絲→成型→中頻感應加熱及水冷→張力裝置→牽引→剪切→收線。
Technical Chart of PC Steel Prodtion
Raw Material Inspection→ Picking and Phosphating→ Drawing & Molding→ Stabilizing& Stress Removal.
Treatment→ Finished Product Inspection & Packing
From Drawing to Stabilizing & Stress Removal, the detailed technical process follows as below:
Payoff Continuously in Straight Line→ First Drawing→ Second Drawing→ Third Drawing→ Fourth Drawing→Molding→ IF Induction Heating & Water Cooling→ Tension Machine→ Traction→ Shearing→Take-up
二、主要技術指標
1.原料材質:72B (72MnA)至82B(82MnA)
2. 原料尺付:φ8mm~φ15mm
3.主要產品:φ10mm-φ4mm預應力光圓鋼絲、螺旋肋鋼絲或三面刻痕鋼絲;
4.性能指標:滿足“GB/T 5223.3-2005預應力混凝土用鋼絲”國家標準
5.速度: 120-150m/min(φ7mm螺施肋)160-200m/min(φ7mm光面)
Main Technical Specification
1.Raw Material: 72B(72MnA) to 82B (82MnA).
2.Raw Material Dimension:φ8mm~φ15mm.
3.Main Products: Cool Drawn Steel Wire、Round Stress Removed Steel Wire、Helix Grooved Steel Wire and 3 Side Indented Stel Wire .
4.Performance lndex: Conforming to the National Standard - Steel Wire for the Prestressing of Concrete GB/T 5223.3-2005.
5.Speed: 120-150m/min(φ7mm for Helix Grooved type);160- 200m/min(φ7mm for Plain type).